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1. How would you guys recommend replacing the wiring harness ? Buy one (is one available) ? Do it yourself...if so any recommendations on parts etc...?

2. Are there new alternators, regulators, rectifiers available ?
 

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Unfortunately, there isn't an aftermarket stator available for the 450's. Possibly have it rewound at Ricks Electrical. http://www.ricksmotorsportelectrics.com/
Find an old-timey regaussing machine and have the rotor re-juiced.
Oregon Motorcycle Parts offers a replacement rectifier. He doesn't do a regulator yet. http://www.oregonmotorcycleparts.com/
What's wrong with the harness?

NE

p.s. The board member here who is installing a fuel injection system on his 350 has done an upgrade on the rotor and stator. Can't remember his name....
 

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I made my own harness, but it is simplified.. even a full stock one would be pretty simple though. I used as tympanium unit for the reg rectifier, but any single phase unit would work. (I think you can even use 2 wires of a 3 phase unit)
 

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I rebuilt the wiring harness on my 450 as well. Here is a link to the start of that process and I think I spell out the vendors where I got the wiring connectors and other stuff.

viewtopic.php?f=5&t=639&start=290
 
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