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Discussion Starter · #1 · (Edited)
Hi, at this time I'm very happy to ride my track bike with the engine Honda CB 125 twin (1978 as the pilot).

But on the other hand against large engines I lose ground :( , my regulation allows me use an engine up to 250cc.why not a 185cc. Following my research I find the work of Michael A. Moore from Eurospares.com about this Honda 160 tuning. (a very great site (y))

So why not a 185cc phased to 180°.
The 185cc engine exists at Honda >> CM185 Twinstar (cd185/cb185) Bore x Stroke, 53.0 x 41.0 mm (2.1 x 1.6 inches), these are cousins of the cm250, cmx250, ca250, cm200, rebel 250 engine, etc

The CMT185 s'stroke is the same as cbt 125 :)

After 6 months of research and a few purchases, i have a new Honda cb 125 twin engine in my garage, plus the main components of a honda cmt 185 engine: a crankcase, a cylinder block and a crankshaft.

What I keep from the CBT 125, its the gearbox, the cylinder head and the camshaft. Everything will be put in the 185cc crankcase with the 185cc cylinder block. Remains the question of the crankshaft and the pistons.

My first approach is to find a 53mm diameter piston for a 13mm piston pin and with the dimensions of the original piston (squish, etc). with this idea i use the CBT 125 crankshaft in 185cc crankcase.

My second intention, is to re-phase the crankshaft, from 360° to 180° to keep the CMT 185 crankshaft, connecting rod, piston pin and piston, but the path is complicated.
See below is a cross-sectional image of a CBT 125 wedged at 180°.
Rectangle Font Art Urban design Engineering


And finally the last idea, make a reduction on the piston pin. The idea have be found on youtube.

Keep the CBT 125 crankshaft in a CMT185 crankcase with a 185cc cylinder block, with original pistons (ϕ53mm) and adapt the piston pin with a reduction. Here 2 possibilities, CMX250 pistons (ϕ53mm) with a 15mm pin bore or CMT185 pistons (ϕ53mm) with a 14mm pin bore .

The reduction will be made in 100c6 steel (AISI 52100).

The piston pin of 13x38.5 is the maximum axis that I could find on the web, it is not the standard axis of the twin 125cc (34.5mm).

See below For that I made you a little drawing.
Slope Rectangle Font Parallel Pattern

What do you think about this project? have you a other ideas?

Best regards ;)
 

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Discussion Starter · #2 · (Edited)
Here are the advances of the day, rephasing is really not a good idea. I did a procedure (with CBT 125 picture) which confirms that it is complex for my small workshop
Font Magenta Rectangle Graphics Art




Otherwise I tried to make a bore in a used piston pin for testing (like the video on youtube). It's correct with the equipment I have.

Automotive tire Wood Gas Machine tool Engineering



I hesitated with the CM250 pistons which have a piston pin of Ф15, but they are different in height, I am forced to use CMT185 pistons to avoid the problem of contact with the cylinder head.

I have ordered a pair of pistons new, from IMD pistons.

Remains to buy two piston pins 13x 38 and heat the metal lathe.
I am confident in my solution based on CBT 125 crankshaft and 185 cylinder/piston, I find the most logical solution (at least for me) because it minimizes the unknowns.

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Discussion Starter · #5 ·
I complete my post a little for those who like tables and drawings.
See below, an extra from TKRJ catalog.

Camera lens Camera Font Material property Gas


As well as the corresponding drawings.

cb125t vs cm185t
The piston of the cb125t has a domed part which represents 2.191cm3 of material. After calculation, it corresponds to a variation of the cylinder head gasket of 0.1mm for the cm185t config, quite manageable.


Rectangle Font Parallel Slope Pattern


cb125t vs cb250
The cb250 piston protrudes from the cylinder requiring a re-machining and as well as the skirt which is a little long.


Rectangle Slope Font Parallel Schematic


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My school boy french is terrreeebleh, interesting vidio, interesting con rod, supprised Conrod is not in chuck, hand adjustable reamer not steadied with rotating centre, and new hole may end up out of truth a bit due to how Conrod traverses the lathe bed, a slight bending force or tendancy...

Don't like the reamers swarf.....

Desaxe, should have a character above one of the letters, no idea how to do that on this cheapo internet phone.

Piston view looking down the gudgeon pin hole, gudgeon pin hole centre slightly to the left of the pistons centre relative to the major thrust side.

Crank rotation anticlockwise puts the major thrust side to the right.

Piston, hence gudgeon pin, offset to left slightly, more advantageous leverage during power stroke between crank pin big end and little end....at the expense of the major thrust side.

The centre of the gudgeon pin hole is slightly left of pistons centre in this case.

Seen some piston tech drawings of honda pistons showing centre of piston and centre of gudgeon pin to be in different places....

Seen desaxe mentioned somewhere in honda tech books and elsewhere...
 

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Discussion Starter · #7 ·
My school boy french is terrreeebleh, interesting vidio, interesting con rod, supprised Conrod is not in chuck, hand adjustable reamer not steadied with rotating centre, and new hole may end up out of truth a bit due to how Conrod traverses the lathe bed, a slight bending force or tendancy...

Don't like the reamers swarf.....

Desaxe, should have a character above one of the letters, no idea how to do that on this cheapo internet phone.

Piston view looking down the gudgeon pin hole, gudgeon pin hole centre slightly to the left of the pistons centre relative to the major thrust side.

Crank rotation anticlockwise puts the major thrust side to the right.

Piston, hence gudgeon pin, offset to left slightly, more advantageous leverage during power stroke between crank pin big end and little end....at the expense of the major thrust side.

The centre of the gudgeon pin hole is slightly left of pistons centre in this case.

Seen some piston tech drawings of honda pistons showing centre of piston and centre of gudgeon pin to be in different places....

Seen desaxe mentioned somewhere in honda tech books and elsewhere...
Very interesting idea, but I am not yet equipped to redo a connecting rod bore.
 
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