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372 Posts
So mine is not working obviously but I like kicking it anyway. Just bugs me that it works just randomly and I have to try and fix it. I bought a used one of ebay and find out is as beat as the old one. Oh well $30 down the tubes. It actually has better brushes so I may salvage those. I tear apart the ebay one and the cap end is half filled with dust and dirt I guess from wearing brushes? The little motor end that brushes rub on is flat black and the little lines are filled mostly smooth. I clean it up with a soft wire brush (mistake?), grease the gears and go to test it and it spins once and seems to lock up? Ok, set that a side and will think about that one later.
So I go to the one on the bike, pull the two bolts and the two long screws and carefully pull half of the starter out to avoid pulling the left side cover. I pull the end cap off and once again, full of crap, brushes about half worn but serviceable, can't see any copper on the motor end, what ever it's called. I carefully clean it up with a soft nylon brush, brake cleaner and reassemble being careful align the marks on the case.
Get it back together, hit the button thinking for sure it will work and nothing. I have tapped it before it would kind of work, so I did it and it was about the same, half arse turn or two and stop. Not sure why but I reach down and crank down the 2 long case screws real hard and viola, starter works again? Why would it start working by cranking those down? What is the protocol for cleaning that copper end of the start motor? Should I spin the start when it's out to seat the brushes?
So I go to the one on the bike, pull the two bolts and the two long screws and carefully pull half of the starter out to avoid pulling the left side cover. I pull the end cap off and once again, full of crap, brushes about half worn but serviceable, can't see any copper on the motor end, what ever it's called. I carefully clean it up with a soft nylon brush, brake cleaner and reassemble being careful align the marks on the case.
Get it back together, hit the button thinking for sure it will work and nothing. I have tapped it before it would kind of work, so I did it and it was about the same, half arse turn or two and stop. Not sure why but I reach down and crank down the 2 long case screws real hard and viola, starter works again? Why would it start working by cranking those down? What is the protocol for cleaning that copper end of the start motor? Should I spin the start when it's out to seat the brushes?