Joined
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6,495 Posts
OK, I need help now.
This CB200 shifting problem is kickin' my butt.
I've had it apart three times now, can't seem to get it to work right.
It jumps out of 3'rd/4'th gear, and I can see exactly why as I work it through the gears on the bench.
Just seems like the gears are not synchronized - the shift drum pushes the gears over well enough, but the lugs on one gear don't match up with the holes on the other gear - so it stops just short of complete engagement. Then jumps out under load.
I've tried three different fork drums and fork sets (all appear good), two shift shafts, two transmissions.
Everything seems to be within specs and properly assembled.
The shift stopper/roller thing is brand new (an amazing EBay find).
Any ideas at all ?? - Wifey is killin' me on this......
This CB200 shifting problem is kickin' my butt.
I've had it apart three times now, can't seem to get it to work right.
It jumps out of 3'rd/4'th gear, and I can see exactly why as I work it through the gears on the bench.
Just seems like the gears are not synchronized - the shift drum pushes the gears over well enough, but the lugs on one gear don't match up with the holes on the other gear - so it stops just short of complete engagement. Then jumps out under load.
I've tried three different fork drums and fork sets (all appear good), two shift shafts, two transmissions.
Everything seems to be within specs and properly assembled.
The shift stopper/roller thing is brand new (an amazing EBay find).
Any ideas at all ?? - Wifey is killin' me on this......